Renmin Road East First, Zhucheng city,Shandong Province,china.
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In the fields of food processing and logistics transportation, pallets/trays often encounter problems such as heavy oil stains, stubborn stains, and freezing adhesion that make cleaning difficult. The vertical pallet cleaning machine has become the key equipment to solve these problems with its powerful cleaning capabilities, some of the devices are equipped with large-flow, high-head-rise vertical multi-stage pumps, which can provide adjustable spray pressure ranging from 4- 8 Bar.
For scenarios with heavy oil stains like meat processing, it can forcefully scrub off the oils and protein residues on the pallets, with an removal rate of up to 99%. At the same time, its cleaning speed can reach 150-200 per hour, which significantly improves efficiency compared to traditional manual cleaning. One of our customer which processes meat introduced this equipment, and the daily cleaning volume increased from 500 to 2000, and the cleaning qualification rate also rose from 85% to 99.5%.
For the freezing pallets/trays in the cold chain logistics, the equipment can undergo multiple processes such as hot water spraying immersion and hot disinfectant water rinsing. These steps first soften the frozen and adhered stains, and then thoroughly clean the trays to ensure they return to a clean state. Additionally, for the mesh-shaped and thick trays, some vertical cleaning machines are equipped with brushes on both the upper and lower parts inside the cleaning chamber. Combined with high-pressure spraying, they can deeply clean the dust and solidified substances in the gaps of the trays, solving the problem of cleaning blind areas that conventional nozzles cannot reach.
Intelligence is an important trend in the development of industrial cleaning equipment, and the vertical tray cleaning machine stands out in this regard. The application of intelligent control systems makes the operation of the equipment more convenient and efficient. For example, the PLC control system installed on the tray cleaning machine can preset 10 cleaning programs and support real-time monitoring and adjustment of parameters such as temperature, time, and pressure. A certain enterprise reported that this system has reduced the equipment failure rate by 40% and the maintenance cost by 25%. At the same time, the application of variable frequency speed regulation technology has achieved a dynamic balance between cleaning speed and energy consumption. When processing lightweight plastic trays, the energy consumption is reduced by 25% compared to fixed-speed equipment, and the cleaning efficiency is increased by 15%.
In terms of water resource utilization, the water recycling rate of the vertical tray cleaning machine exceeds 85%. Through a multi-stage filtration system and water recovery design, hot alkaline water is recycled. Only a small portion of the wastewater is discharged through the overflow outlet. The cleaning capacity per ton of water has increased to three times that of traditional equipment, significantly reducing water resource consumption and operational costs.
The pallets used in different industries and enterprises vary in terms of size, material, and degree of dirtiness. The vertical pallet cleaning machine has strong adaptability and can meet various cleaning requirements. The guardrails on both sides of the equipment can be adjusted left and right, and the top water pipe can be adjusted up and down. It can be adapted to pallets with widths ranging from 300mm to 1200mm and different heights, with an adaptation rate increase of 40%. It can be widely applied in the pharmaceutical industry, electronic processing industry, logistics turnover industry, meat products, bean products and other food processing industries.